Gerald is in bits!!!!!!!!!!!!
Gerald is in bits!!!!!!!!!!!!
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Discussion

Gerald-TVR

Original Poster:

4,896 posts

226 months

Wednesday 3rd August 2011
quotequote all
Having a few bits and bobs done by Adrian Venn at the moment as the front two chassis mounting plate were badly rusted and showing signs of crasking. Adrian has done a partial body lift and the rust is very limited (thank goodness). Both front corners of the chassis rails (about 6" one way and 9" in the other), both front mounting plate and the drivers side seatbelt mounting point need replacing and are being done.

He is also swapping the dasboard again as I have had a replacement prepared, and swapping the old SAAB servo and master cylinder for new ford parts.

I will post pictures as he sends them to me.

The servo is in good condition, no rot and just very minor surface rust so I will be putting it on fleabay today if anyone is interested. Must be a unique opportunity. Master cylinder (which has been rebuilt and powder coated) to follow in a week or so


Norman

DJ8226

401 posts

202 months

Thursday 4th August 2011
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Keep the pics coming Norman, like seeing our cars in bits it helps in knowing how they are put together. Best Wishes to Gerald & Get Well Soon.

Gerald-TVR

Original Poster:

4,896 posts

226 months

Thursday 4th August 2011
quotequote all
Only one as yet



Fitted new rotary switches


Gerald-TVR

Original Poster:

4,896 posts

226 months

Wednesday 24th August 2011
quotequote all
Update

The following has been completed:

New Ford Servo and master cylinder (refurbished S3 pedal box fitted to match servo fitting bolts)
Dashboard changed to a further refurbished one
Smoked front and repeater flashers fitted
Throttle cable changed some strands broken on old cable
Bonnet release cable changed, 'cos it broke
Fitted stainless steel bonnet stay with rose joint
Both front corners of the chassis and the drivers side seat belt mount replaced due to quite minor rusting rest of chassis first class condition
New tank cradle fitted
New MOT no advisories (tester said one of the best TVRs he's seen and he does Adrian Venns testing!!)

Photos to follow when car is home tomorrow, bounce

DJ8226

401 posts

202 months

Wednesday 24th August 2011
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Great News Norman! Looking forward to seeing the pictures

phillpot

17,510 posts

212 months

Thursday 25th August 2011
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Gerald-TVR said:
Throttle cable changed some strands broken on old cable
Does Adrian have a source for these or an odd one you located somewhere scratchchin

Gerald-TVR

Original Poster:

4,896 posts

226 months

Thursday 25th August 2011
quotequote all
'ere goes

new bonnet stay



replacement dashboard





Chassis before





Condition of existing tubes (very slight surface discolouration and THICK walled tube)



Replacement corners (dont ask Adrian@ to be your wedding photographer!!!!)



(note use of internal tube)



outer tube also drilled to enabling welding and when fitted to existing chassis a gap of about 1/8" of an inch to be filled with weld - no butt welding - then dressed back painted with POR15 and waxoil





Adrian Venn had done his usual superb job - can't recommend him highly enough

DJ8226

401 posts

202 months

Thursday 25th August 2011
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Looks great Norman. Bet your well chuffed. As you say looks like a good standard of workmanship.

King Fisher

739 posts

208 months

Thursday 25th August 2011
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Excellent Norman, looks great!

phillpot

17,510 posts

212 months

Thursday 25th August 2011
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Gerald-TVR said:
'


How long's that brick been wedged in the chassis? I'd get that out while the body's up wink

HvdWeerden

1,739 posts

229 months

Friday 26th August 2011
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Well done Norman, looks much better compared to S-Club.

Han

Barkychoc

7,848 posts

233 months

Friday 26th August 2011
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Very nice bit of welding there, top job.

Chris


techbotics

1,805 posts

211 months

Friday 26th August 2011
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Looking good Norman

Is the bonnet stay a home crafted item or is it available from Adrian V..?

Cheers

Damian S3

Longers

4,505 posts

257 months

Friday 26th August 2011
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Looks great Norman smile

Gerald-TVR

Original Poster:

4,896 posts

226 months

Friday 26th August 2011
quotequote all
techbotics said:
Looking good Norman

Is the bonnet stay a home crafted item or is it available from Adrian V..?

Cheers

Damian S3
Home crafted from a 75cm length of stainless rod and an 8mm rose joint. I had the local fabricators bend the end at 90 degrees as I knew I couldnt craft a sharp enough bend (and its only JUST tight enough). Cut to length and cut an 8MM thread and bods yet uncle (plus a load 'a polishing)