Bent De-dion tube?

Bent De-dion tube?

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DCL

Original Poster:

1,224 posts

186 months

Saturday 1st October 2011
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During my last trackday we noticed the rear wheel alignment of my car looked a little odd. After getting some straight edges out, it seems the rear wheels have adopted a toe out of about 2 degrees, all of which seems to be on the left side with the right maybe about 1/2 degree toe in (with respect to chassis centre line). Visual inspections shows nothing amiss but wondered what the correct toe angle should be. The car seems to drive OK.

Clearly this is fixed by the De-dion tube and ears -can these bend with track use? I do use the curbs quite hard. The other possibility is the the watts linkage is set up wrong but it seems a big amount for this.

The car did have a thump from another car on the drivers side rear wheel last year but was checked and found to be aligned OK at that time - could this have weakened the De-dion tube?

Anyone with similar experiences out there?

Thanks

David

Edited by DCL on Saturday 1st October 12:16

NuisanceFactor

292 posts

191 months

Saturday 1st October 2011
quotequote all

DCL

Original Poster:

1,224 posts

186 months

Saturday 1st October 2011
quotequote all
Yep, I did wonder about that thread. I suppose the reason I posted was that it is a 2008 car (and a bit late for these failures). There are no visible cracks. I was just wondering what the correct toe angle is, and whether it is possible to bend them in 'normal' use (not jacking on the tube).

David

downsman

1,099 posts

163 months

Saturday 1st October 2011
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DCL said:
The car did have a thump from another car on the drivers side rear wheel last year but was checked and found to be aligned OK at that time
Have you checked if the wheel is straight? If the suspension has been distorted by the knock, and the wheel has bent slightly, you could find that the measurements are Ok with the wheel in one position, but look out when the wheel is rotated half a turn.

Some Gump

12,864 posts

193 months

Sunday 2nd October 2011
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downsman said:
Have you checked if the wheel is straight? If the suspension has been distorted by the knock, and the wheel has bent slightly, you could find that the measurements are Ok with the wheel in one position, but look out when the wheel is rotated half a turn.
^this. I learned to check how straight rims were tha hard way after we really struggled to set up a GT3 for 2 meetings. Turned out the wheel was bent about 2 degrees, so we had a 4 drgree error margin - and the car handles utterly horribly!

Of course, your issue might not be, but it's deffo worth checking the wheel. We used a camber gague witht eh car in the air to test the wheel on 1/8th turns.

DCL

Original Poster:

1,224 posts

186 months

Sunday 2nd October 2011
quotequote all
The wheel was new, but you put enough doubt in my mine for me to checked it. It's running pretty true and is certainly not enough to account for the problem.

I suppose it'll be a strip down job to try and work out what's gone wrong. I'd put my money on the bump being the cause. I'm just surprised it has taken a year for it to come to light. The strange thing is the car has never felt better or gone quicker!

Carnage

889 posts

239 months

Sunday 2nd October 2011
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Not wishing to profit from another's misfortune - but I have a DD tube going spare which has been checked by Arch. If you find it is bent and you want one much cheaper than Caterham, drop me a PM.

DCL

Original Poster:

1,224 posts

186 months

Monday 16th January 2012
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Just an update on this:

Stripped it down today and checked the tube carefully with straight edges and triangulation. It was fine where it mattered, but was surprised buy the amount of distortion the welding seems to introduce. Toe-in seemed a touch high at just under 2 degrees - anyone know what it should be?

The only thing that may have caused the misalignment was driver's side rear watts linkage was unscrewing itself from the chassis and probably allowed 5 mm movement. The bolt had't fallen out but was close to it. The threads showed signs of wear too. This is the second time this has happened even though it had been put in with loctite.

mic

376 posts

240 months

Monday 16th January 2012
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The bolts at the rear are now longer with a 10mm nyloc on the inside of the rear panel.

CharlesElliott

2,050 posts

289 months

Tuesday 17th January 2012
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My race car is setup to be 1mm toe in each side (2mm total) at the rear, although it is shimmed to be that way. Default settings are straight ahead although as you have already discovered, there is quite a lot of 'manufacturing tolerance' in them anyway.

DCL

Original Poster:

1,224 posts

186 months

Tuesday 17th January 2012
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Thanks for the info. I'll put longer bolts in as that seems a sensible solution. The car is mostly used on track so I suppose the rear tracking is within the limits that are acceptable. Time to put it back together!

Honda Rush

122 posts

214 months

Tuesday 17th January 2012
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As long as the De-Dion tube is not starting to crack up or too bent from previous accidents if it is or was a race car, And that the ally ears are matched in terms of deg,s then shimm it to get what you want the set up to be is the standard race practice.

Red Seven

156 posts

204 months

Tuesday 17th January 2012
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2° of toe in is way too much!
I think that "standard" is 30' toe in. With 2° toe in on the rear, you'll be scrubbing speed off, and it will be resisting change of direction.
Zero toe feels a little vague when driving in a straight line, but is good in the corners.

If you've had a rear bump, it's also worth checking the chassis rails where the trailing arms fix. My own car has a bent trailing arm retaining boss, but the dedion ears are shimmed so that the rear tracks in a straight line.

Incorrigible

13,668 posts

268 months

Tuesday 17th January 2012
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Standard rear toe is "in 5 minutes", as Charles says that's a couple of mm across the wheel (obviously wheel size dependant)

While you're checking stuff, the camber should be 1.5 degrees on standard ears, it may be worth putting a new ear on and re-checking first. The ears tend to bend first if you've had a side impact, the tube is more likely to go if the impact is longitudinal

Also worth checking the drive shafts after this sort of incident as the retaining cup has a habit of jumping out of the centralising spring

HTH

DCL

Original Poster:

1,224 posts

186 months

Friday 20th January 2012
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OK it is back together and I'm now more puzzled than ever! Once rebuilt it tracked with about 17 minutes toe-in. I'll shim it to a little less.

My assumption was that the tracking was 'fixed' by the tube but I've come to the conclusion that it is more complex than that. I guess what was happening was the loose watts linkage was allowing one end of the tube to move around with the A frame, shocks, and other watts linage providing enough stiffness to flex the tube and give various toe readings depending on the loads on the wheel. Also the camber on the ears can transfer to the tracking with rotation of the tube (depending on the watts linkage lengths).

Thanks everyone for their help.

David

Incorrigible

13,668 posts

268 months

Friday 20th January 2012
quotequote all
The tracking is essentially, fixed by the tube (and ears). That is the relationship of one wheel to the other. The whole axle can be "steered" by adjusting the watts linkage. worry about the axle as a whole to start with